New!! For 2009
Houston Precision offers the following On-Site Laser Calibration Service using the latest generation Renishaw XL-80 laser system, powerful LaserXL software and XC-80 compensation sensors for
"best in lab" calibration.
We are now able to calibrate the following equipments to within ± 5 ppm ON-SITE and print-out a full calibration report at the end of our service
- CMM
- Gagemaker MicTrac
- Granite Surface Plates
- Linear Measuring Systems
- Machine Alignments
XL-80 Laser Measurement System
The new Renishaw XL-80 laser measurement system offers high performance
calibration for motion systems, including CMMs and machine tools. Fast,
accurate and extremely portable, the XL-80
system retains the Renishaw ML10's key virtues of accuracy, reliability
and durability in day-to-day use, where it really matters.Together with
advanced software solutions
and superior performance,
use the XL-80 to improve your businesses performance.
Laser Interferometer Systems
Renishaw's laser interferometer systems are used for comprehensive accuracy
assessment of machine tools, co-ordinate measuring machines (CMMs) and
other position critical motion systems. They offer the ultimate in high
accuracy, repeatable and traceable measurement, using externally mounted
beam splitters. Our Renishaw, model XL-80 laser system is the latest technology
in use worldwide, since 2007.
Machine Checking Gauge (MCG) for CMMs
Full calibration of a CMM's performance is time consuming and costly,
using fixed length ball-ended bars or step gauges and laser measurement
systems. Renishaw's MCG (machine checking gauge) enables the rapid and
effective interim checking of a CMM's performance as recommended in many
international standards. It gives a fast and automatic assessment of machine
capability and can also be used for machine characterization.
Working with the Machine Checking Gauge
An MCG kit consists of a base, a calibrated pivot point (with various
pillar height options) and various length counterbalanced arms. The counterbalanced
arm has a seat which locates on a precision ruby ball on an adjustable
pillar. The seat allows very accurate arm pivoting, through 360° horizontally
and ±45° vertically. At the end of the arm is a second location,
formed by the two rods, a tungsten carbide ball and specially calibrated
stylus which is fitted to a Renishaw probe. The CMM's probe stylus slots
into the end of what is in effect a reference "ball" bar. The
arm is able to describe a truncated sphere of radius R (see illustration)
about the pivot. As the arm is of constant length, any deviation from
radius R is an indication of the volumetric measuring performance of the
CMM. Repeatability can also be determined by performing multiple runs
and comparing measured radius values at the same locations. Volumetric
measuring performance is the maximum error between any two points in any
plane, over any distance within the full measuring volume.
The special calibrated stylus can be used with TP1,
TP2, TP20,
TP6, TP6A
with suitable adaptors. The MCG is calibrated and traceable to USA National
Institute of Standards and Technology (Ref #731/23897-87).
Benefits of laser verification of machines
Increase Machine Uptime
Whatever your machine or motion system, you need to know that it is up
to the job - before you even begin cutting or processing material or measuring
components. You can gain a detailed picture of how each characteristic
of a machine's positioning performance is varying over time. Predict when
maintenance work will be required for specific machines, and establish
contingency plans in advance.
Improve machine performance
Renishaw's performance measurement equipment can actually improve machine
performance through targetted maintenance and error compensation.
Increase knowledge of your machine / manufacturing
capabilities
Use the right machine for the job - assigning specific toleranced jobs
to machines capable of holding these tolerances ensures that the machine
is fit for the required purpose and less likely to produce scrap.
Prove the performance of your machines
When customers need confidence in the quality of your machines or process
then calibration graphs and regular performance evaluation results of
your machines are excellent proof. These can give you a valuable competitive
advantage over other manufacturers, who may not perform such tests.
Comply with quality assurance procedures and standards
It is a requirement of the ISO 9000 series of quality standards that manufacturing
and inspection equipment is calibrated, monitored and controlled using
recognised and traceable systems and methods.
Provide a professional maintenance service
High quality after-sales service is a must. Using the same calibration
tools in the customer's premises as the system OEM uses in his factory
is the best way to restore the machine to the original manufacturer's
specifications.
updated
01/2010
